ECMA Beverage Basket Carrier / FEFCO Handle Pack 1:1 DXF · SVG · PDF Default Spec: 142 × 142 × 215 mm (T=1.5mm)

4-Pack & 6-Pack Beverage Bottle Carrier Basket Dieline Generator

1:1 CAD ENGINE READY

4-Pack & 6-Pack Beverage Bottle Carrier Basket Dieline Generator

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)142 mm

Internal Width (W)142 mm

Internal Height / Flange (H)215 mm

Inside ID: 142×142×215mmOutside OD: 145×145×218mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 3 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 23 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=1.50mm, K=0.000mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 584×293mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'bottle_carrier_pack' synced (1 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (2.23m) CREASE/SCORE (1.60m)● 3 Loops · Est. Cut: ~73s

1:1 Synced · Blank: 584 × 293 mm

2D 1:1 Unfolded Vector BlueprintBlank: 584 × 293 mm (22.99" × 11.54")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=142 × W=142 × H=215mm

CARRIER BASE (142×142mm)

◯ HAND GRIP SLOT6-CELL DIVIDER SPINE

FRONT BASKET WALL

REAR BASKET WALL

Flat Blank Size

584.0 × 293.0 mm

Carrier Footprint

142 × 142 × 215 mm

Bottle Cell Pocket

71 × 71 mm (Max Ø69mm)

Top Handle Slot

60 × 35 mm

Structural & Manufacturing Specification Summary

Quick Default Download: ↓ .DXF ↓ .SVG ↓ .PDF

The Beverage Bottle Carrier Basket is the industry-standard retail multipack structure for craft beer bottles (330ml/12oz and 500ml), cold-pressed juice bottles, hot sauce sets, and coffee shop takeaway cups. Engineered from high-wet-strength CUK (Coated Unbleached Kraft) or E-flute corrugated board, it combines a perimeter tray basket, central vertical riser panels with reinforced ergonomic die-cut hand grip slots, and interlocking bottom flaps.

CUT LAYER #EF4444 (ACI 1)

CREASE / BEND #2563EB (ACI 5)

SCALE HEADER $INSUNITS=4 (1:1 mm)

SIMULATION 2D + 3D + Nesting

Pre-Calibrated Industry Sizes (2)

Standard Product Presets Built on This Bottle Carrier Basket Engine

138 × 138 × 215 mm (T=0.8mm)

4-Pack 330ml Beer Carrier

4 x 330ml / 12oz Standard Longneck Glass Bottles (Ø 65mm x 205mm Height)

Load Preset Spec →

206 × 138 × 220 mm (T=1.2mm)

6-Pack 12oz Beer Carrier

6 x 12oz (355ml/330ml) Glass Beer or Soda Bottles in a 3x2 Matrix

Load Preset Spec →

Structural Geometry & Allowances

Mathematical Blank & Tolerance Formulas

Carrier Footprint Length for 2x2 (4-Pack) or 3x2 (6-Pack)

L_carrier = N_cols * (D_bottle + 2 mm) + T_divider

Sizes the total carrier length from individual bottle diameter plus cell divider allowance.

Side Basket Wall Height (H_basket_wall)

H_basket_wall = 0.52 * H_total

Sets the outer retaining wall height to slightly above the bottle's center of gravity while exposing the upper label.

Pre-Press & Production SOP

Step-by-Step Export & Assembly Guide

1 Measure the maximum diameter of a single bottle (e.g., 68mm) and multiply by 2 (for a 4-pack = ~140mm L x 140mm W) or 3x2 (for a 6-pack = ~210mm L x 140mm W).
2 Set total carrier height (H) to roughly 15mm above the bottle cap height so the handle clears the caps.
3 Download the 1:1 .DXF, .SVG, or .PDF file and cut on your laser, plotter, or die-cutter.
4 Fold the side walls, glue the side seam, and lock the bottom base flaps.

Board Caliper, Laser & Die-Cutting Reference

Material Thickness, Creasing Matrix & Laser Kerf Settings

Material / Sheet Stock	Caliper Thickness (T)	Recommended Tooling / Laser Setup	Allowance / Kerf Spec	Primary Use Case
Wet-Strength Beverage Carrier Board (CUK 450gsm)	0.65 mm	Flatbed Steel-Rule Die + Handle Reinforcing Crease	Bottle Cell Clearance: +2.0mm	Standard 4-pack and 6-pack 330ml / 12oz craft beer & soda bottles
E-Flute Kraft Corrugated Board	1.50 mm	Flatbed Die-Cut	Bottle Cell Clearance: +3.0mm	Heavy 500ml/750ml bottles, olive oil gift sets, 4-cup coffee carriers

Packaging & CNC Engineering FAQ

Frequently Asked Questions — Bottle Carrier Basket

How do I size this generator for a 4-pack vs. a 6-pack of 12oz (330ml) beer bottles?

A standard 12oz / 330ml longneck bottle has a 61mm–66mm diameter. For a 4-pack (2×2 grid), set Length = 138mm and Width = 138mm. For a 6-pack (3×2 grid), set Length = 206mm and Width = 138mm.

Can this carrier also be used as a 4-cup takeaway coffee carrier?

Yes! Set Length = 180mm, Width = 180mm, and Height = 190mm on 1.5mm E-flute corrugated board to hold four 12oz/16oz takeaway cups securely.

What paperboard grade prevents the bottle carrier handle from tearing under condensation?

Use 420–500gsm Coated Unbleached Kraft (CUK / SUS) wet-strength beverage carrier board or 1.5mm E-flute virgin kraft corrugated board with grain running vertically into the handle riser.

Are the top hand-grip cutouts reinforced against tearing?

Yes, both the front and back riser panels include dual aligned stadium grip cutouts that double up when laminated or folded together, doubling the tensile tear strength at the carrying handle.

Topical Silo Navigation (Packaging Dielines)