How do the two internal dividers lock together at the center?

They use a classic woodworking half-lap cross joint: the longitudinal X-Divider has a vertical slot cut halfway down from its top edge, while the transverse Y-Divider has a vertical slot cut halfway up from its bottom edge. When slid together, both dividers lock at 90 degrees with their top and bottom edges completely flush.

Why is the half-lap slot width slightly narrower than my material thickness?

When a laser cuts an internal slot, the width of the laser beam (kerf K) widens the cutout. By setting the CAD slot width to (T - K), the physical laser-cut slot finishes at exactly T millimeters for a tight, rattle-free fit.

Can I remove the internal dividers if I want a larger compartment?

Yes! Because the internal X and Y dividers sit inside the outer finger-jointed tray, you can leave the cross-dividers unglued so they can be lifted out or reconfigured anytime.

Are all 7 parts exported as closed vector polylines?

Yes, every single tray wall and slotted divider is exported as a 100% closed, non-overlapping LWPOLYLINE on the CUT layer.

TEMPLATE ID: PRE-LSR-003 200 × 140 × 45 mm (T=3mm) Pre-Verified 1:1 Static Files Ready

Board Game Token & Card Organizer 4-Compartment Divider Tray (200 x 140 x 45 mm — 3mm Plywood)

Interactive Parametric 2D & 3D Studio

Live 2D Dieline, Interactive 3D Fold Preview & Custom Size Generator

Pre-loaded with Board Game 4-Cell Token Tray (3mm) (200×140×45 mm, T=3mm)

1:1 CAD ENGINE READY

Board Game Token & Card Organizer 4-Compartment Divider Tray (200 x 140 x 45 mm — 3mm Plywood)

1CAD Style & Material SetupLaser

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)200 mm

Internal Width (W)140 mm

Internal Height / Flange (H)45 mm

Inside ID: 200×140×45mmOutside OD: 206×146×51mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 7 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 396 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=3.00mm, K=0.120mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 570×201.5mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'divider_tray_box' synced (5 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (3.87m) CREASE/SCORE (0.00m)● 7 Loops · Est. Cut: ~157s

1:1 Synced · Blank: 570 × 201.5 mm

2D 1:1 Unfolded Vector BlueprintBlank: 570 × 201.5 mm (22.44" × 7.93")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=200 × W=140 × H=45mm

BASE (200×140mm)

X-DIVIDER

Y-DIV

FRONT (H=45)

REAR WALL

TOP LID (80%)

Nested Sheet Layout

573.0 × 204.5 mm

Half-Lap Slot Width

2.880 mm

Compartments

4 Grid Cells (2×2)

Total Plates

7 Interlocking Parts

Direct Pre-Generated 1:1 CAD Files

Download Static Ready-to-Cut Files (200×140×45 mm)

These static files are pre-calculated for 3mm material thickness and 0.12mm laser kerf. Click any format below to download the pre-built static file, or export custom dimensions directly from the interactive Studio above.

↓ Download .DXF AutoCAD / LightBurn ($INSUNITS=4) ↓ Download .SVG Illustrator / Corel (1:1 mm) ↓ Download .PDF 1:1 Print + 50mm Scale Bar

Product Manufacturing Specification Sheet

Calibrated Physical Clearances & Material Stock for Board Game 4-Cell Token Tray (3mm)

Parent Parametric Engine: Compartment Divider Tray (2×2) →

Target Physical Product Size

Standard Eurogame Box Insert Tray (200 x 140 x 45 mm) Divided into Four 95 x 65 mm Cells

Engineered Internal Cavity & Clearance

2.88 mm Half-Lap Cross-Divider Slot (3.00mm Plywood minus 0.12mm CO2 Laser Kerf)

Recommended Board / Sheet Stock

3.0mm Baltic Birch Plywood or 3.0mm MDF

Grain / Flute Orientation Rule

Align longitudinal grain along the 200mm tray walls and X-divider

Production Engineering Note: All 7 interlocking parts (Base, 4 Finger-Jointed Walls, X-Divider, Y-Divider) nest on a single sheet.

Structural Geometry & Material Reference (Symmetric Odd-Harmonic Finger Joint + Half-Lap Cross-Slot Standard)

A laser-cut Compartment Organizer Tray combines a 5-panel finger-jointed open tray (Base, Front, Back, Left, Right) with internal interlocking half-lap slotted partitions (Longitudinal X-Divider and Transverse Y-Divider) to create a rigid 4-compartment grid without screws or brackets. For the cross-dividers to slide together flush at the center intersection without wobbling or splitting the plywood, the half-lap vertical slot width must equal exact material thickness minus laser kerf (W_slot = T - K). Our generator outputs all 7 precision plates nested on a single 1:1 .DXF, .SVG, and .PDF sheet.

Half-Lap Interlocking Divider Slot Width (W_slot)

W_slot = max(0.8 mm, T - K)

Subtracts laser beam kerf (K) from nominal sheet thickness (T) so the longitudinal and transverse dividers lock together with a snug friction fit.

Internal Divider Plate Height (H_div)

H_div = H - T

Sets the internal partition height flush with the top rim of the outer tray walls.

Half-Lap Slot Depth (D_slot)

D_slot = 0.50 * (H - T)

One divider is slotted halfway down from the top edge and the mating divider is slotted halfway up from the bottom edge so their top edges sit 100% flush.

Internal CAD Silo & Related Ready-to-Cut Templates