FEFCO 0501 / ECMA Matchbox Tray & Sleeve 1:1 DXF · SVG · PDF Default Spec: 140 × 95 × 38 mm (T=0.8mm)

Two-Piece Sliding Drawer Tray & Outer Sleeve Box Dieline Generator

1:1 CAD ENGINE READY

Two-Piece Sliding Drawer Tray & Outer Sleeve Box Dieline Generator

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)140 mm

Internal Width (W)95 mm

Internal Height / Flange (H)38 mm

Inside ID: 140×95×38mmOutside OD: 141.6×96.6×39.6mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 2 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 20 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=0.80mm, K=0.000mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 517.8×171mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'tray_and_sleeve_box' synced (1 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (1.60m) CREASE/SCORE (1.04m)● 2 Loops · Est. Cut: ~52s

1:1 Synced · Blank: 517.8 × 171 mm

2D 1:1 Unfolded Vector BlueprintBlank: 517.8 × 171 mm (20.39" × 6.73")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=140 × W=95 × H=38mm

DRAWER TRAY(140×95×38mm)

OUTER SLEEVE (+2T Clearance)Drawer Slide: 80%

2-Piece Combined Sheet

517.8 × 171.0 mm

Inner Drawer Blank

216.0 × 171.0 mm

Outer Sleeve Blank

285.8 × 142.0 mm

Sliding Fit Clearance

+1.20 mm

Structural & Manufacturing Specification Summary

Quick Default Download: ↓ .DXF ↓ .SVG ↓ .PDF

The Two-Piece Sliding Drawer Tray and Outer Sleeve Box (Matchbox style / FEFCO 0501) is one of the most popular luxury unboxing structures for cosmetics, chocolates, jewelry, tech gadgets, and gift cards. Unlike single-piece cartons, a tray-and-sleeve box requires two precision-mated blanks: an inner four-wall tray (L × W × H) and an outer tubular wrap sleeve whose internal width and height are automatically expanded by a calibrated sliding clearance (+1.2mm to +2.5mm depending on board thickness T) so the drawer glides smoothly without binding or falling out.

CUT LAYER #EF4444 (ACI 1)

CREASE / BEND #2563EB (ACI 5)

SCALE HEADER $INSUNITS=4 (1:1 mm)

SIMULATION 2D + 3D + Nesting

Pre-Calibrated Industry Sizes (2)

Standard Product Presets Built on This Tray & Sleeve Drawer Box Engine

100 × 100 × 35 mm (T=0.6mm)

Jewelry Drawer & Sleeve Box

90 x 90 x 28 mm Foam Jewelry Pad / Watch Cushion

Load Preset Spec →

185 × 60 × 52 mm (T=0.5mm)

6-Macaron Sliding Sleeve Box

6 Standard French Macarons (Ø 48mm x 26mm each) placed on edge in a single row

Load Preset Spec →

Structural Geometry & Allowances

Mathematical Blank & Tolerance Formulas

Inner Tray Flat Blank Size

W_tray = L + 2(H) , H_tray = W + 2(H)

Unfolds the inner drawer base (L x W) and its four vertical perimeter walls (H).

Calibrated Sleeve Clearance (Delta_slide)

Delta_slide = max(1.2 mm, 1.5 * T)

Adds exact radial breathing room around the tray walls so the outer sleeve slides smoothly without friction lockup.

Outer Sleeve Wrap Length (W_sleeve_blank)

W_sleeve_blank = 2(W + Delta_slide) + 2(H + Delta_slide) + W_glue_flap

Wraps completely around the width and height of the inner tray plus the glue lap.

Pre-Press & Production SOP

Step-by-Step Export & Assembly Guide

1 Enter the desired internal Length (L), Width (W), and Depth/Height (H) of the inner drawer tray.
2 Our engine automatically generates BOTH the Inner Drawer Tray (Part 1) and the Outer Sliding Sleeve (Part 2) side-by-side on a single 1:1 CAD canvas.
3 Download the .DXF, .SVG, or .PDF file and cut both components from your chosen cardstock or corrugated board.
4 Fold and lock the four walls of the inner tray, glue the outer sleeve along its seam flap, and slide the tray inside.

Board Caliper, Laser & Die-Cutting Reference

Material Thickness, Creasing Matrix & Laser Kerf Settings

Material / Sheet Stock	Caliper Thickness (T)	Recommended Tooling / Laser Setup	Allowance / Kerf Spec	Primary Use Case
Heavy SBS / Black Kraft Paperboard (400gsm)	0.55 mm	Flatbed Die-Cut + Creasing Matrix	Slide Clearance: +1.2mm	Luxury jewelry boxes, macaron & chocolate drawers, gift cards
F-Flute Fine Corrugated Board	0.80 mm	2pt Creasing Rule	Slide Clearance: +1.5mm	Smartphone accessories, watches, leather wallets, electronics

Packaging & CNC Engineering FAQ

Frequently Asked Questions — Tray & Sleeve Drawer Box

Does this generator export both the inner tray and outer sleeve in one file?

Yes! Both the inner drawer tray and the outer wrap-around sleeve are generated side-by-side on the same 1:1 sheet, with the outer sleeve automatically sized to fit over the inner tray.

How do I prevent the sliding sleeve from being too tight or too loose?

Simply enter your exact board thickness (T) in millimeters. Our formula sets the sleeve clearance to max(1.2mm, 1.5*T), which provides a smooth friction glide.

Does the inner drawer tray include a thumb notch or ribbon pull tab?

Yes! The front wall of the inner drawer tray includes an ergonomic semi-circular thumb notch cutout so the end user can effortlessly pull the drawer open.

Can I use double-wall folding walls on the inner drawer tray for luxury cosmetic sets?

Yes, our inner tray dieline includes full-height perimeter walls plus corner locking ear flaps and rollover reinforcement panels for a clean, rigid edge profile.

Topical Silo Navigation (Packaging Dielines)